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If your plastic plug is hitting the screw, I don't think you've drilled your Pocket-Hole correctly... Maybe your screw isn't deep enough? What thickness of wood are you using? Are your drill collar and Kreg Jig settings correct?
The plug itself should not make contact with the screw... the narrow part of the plug is supposed to fit snuggly inside of a properly drilled the Pocket-Hole providing enough friction to keep it in place. Depending on the moisture content of your wood, this could change slightly... a bit of glue could be used as a safeguard.
Burke -
Can't answer that (KregRep should be able to help). But I have had good luck with the plugs. Sometimes they fit well, but have a slight gap (1/64th) in the middle. Since I use them in pretty hidden places, that hasn't been a problem.
...Doug
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I making a hex ring out of 2x4s ripped to 2 ¾ inches wide with 30 degree miters. What setting on the Jig should I used? 1 ½ is too much. Thanks.Continue
Started by Patrick Halinski in Kreg Jig® Operation Dec 30, 2023.
Hi All.....I have the 35mm Kreg Jig hinge drill guide. The guide is great for 35mm Hinge Cups, but I have a speciality 40MM hinge cup to drill.Has anyone adapted the Kreg guide to work with 40mm Forsner drill bits? Or have a guide that works…Continue
Started by Ed Anderson in Beginners' Zone Oct 3, 2023.
I saw the video Kreg put out for this new jig and had high hopes for it.
I purchased one today and am very disappointed with it.
First the docking station is extremely cheap. The plastic is pathetic. A Lego has more…
ContinuePosted by Duke Leon on February 15, 2021 at 9:00pm
Several months ago, I purchased the Kreg K4MS so that I could build the Lego Table as outlined on the companion "buildsomething" web site which exclusively uses pocket hole construction. I have considerable experience with conventional…
ContinuePosted by Robert Ringel on September 17, 2020 at 1:48pm — 9 Comments
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