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Old exterior door headboard fit for Queen.R U the queen

Have 3 doors from 30's or early 40's
Decided to build headboard.Using Mountain White Ash for cap and matching legs.Put a 2-1'2 inch crown molding under shelf and square finales on top.

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Views: 541

Projects: My Humble shop
Location: Stanwood,Wa

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Comment by Jens Jensen on January 6, 2013 at 11:04pm

Thanks Leslee. I have a few more and I have a couple real neat ideas for a hallway

Comment by Leslee on January 6, 2013 at 10:29pm

 I think your headboard is cool. I also think leaving the hole for the doorknob was is a good character feature for the headboard. It shows the usefulness of recycled wood like old doors and etc. 

Comment by Ken Darga on January 5, 2013 at 5:53pm

pss---

one can make there own custom wooden playing cards.

Makes for a nice gift to present to your card playing friends.

Comment by Ken Darga on January 5, 2013 at 5:50pm

ps---

re ''inlays''

Rockler offers this kit 

It contains a router bushing set and a carbide spiral bit.

http://www.rockler.com/product.cfm?page=21282

Rockler Inlay System

this set of templates is very useful

http://www.rockler.com/product.cfm?page=21285

Oval Inlay 4 Piece Set

System includes a blank acrylic template insert that you can custom-cut to your liking

custom shop-made removable templates can be inserted into the base plate.

I find these very useful tools for inlays.

Comment by Jay Boutwell on January 5, 2013 at 12:10pm

Jens your headboard is nice and certain to draw a lot of interest from thoes whom like to recycle and collect old things.  Would't it be nice if that door could talk abou all the thing it has been through.  Just having a door of this vintage would be exciting but making it into a bed frame headboard is craftsmanship and artistry all in one package.  I do like the way the stain turned out as it makes it look old and brings out the charm of the old wood.  Nice job and thanks for recycling lumber and for showing your work.

Comment by Ken Darga on January 5, 2013 at 10:43am

Optional Fix to hole(s) in door:

1.  Add a ''filler plug'' in the holes.

a. size and material to suit

b. make flush

c. finish

 

2. Install an inlay over the plug.

a. add a plug suitable to fit hole---face of plug recessed, to allow for inlay thickness

b. install and secure inlay.  

Make the inlay, to match the wood grain, direction and finish. 

I've used option 2, and achieved great result.

(repaired hollow core doors that were damaged) 

A suitable template can be used, to make perfect routed holes in the doors surface, so as to facilitate the inlay.

Make an inlay pattern to suit, and it can be made made from:

a. veneer strip or sheet material, or

b. trim the top layer from a piece of plywood material.

(shave off the top layer with a chisel---smoothen back side), or

c. rip a thin strip from suitable material.

Comment by Ken Darga on January 5, 2013 at 10:12am

Jens,

I generally use the Durhams to patch holes and smooth depressions.

I haven't made added colorant to this material, in some time---

since Minwax came out with their stainable wood filler.

I'll do some experimenting with adding colorant to the Durhams filler.

Comment by Jens Jensen on January 5, 2013 at 12:02am

Maybe I will try that.Thanks

Comment by Ken Darga on January 4, 2013 at 11:55pm

Colorant needs to be added while it's in the powder form---

before it drys hard.

Comment by Jens Jensen on January 4, 2013 at 11:34pm

Tried Durham and it is not stainable. I have used that for years ever since I was a youngin

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