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Never knew why the plugs were so long. It just goes to prove,even an old timer like me can learn something new every day. Keep up the good work.Glad to see you moitering things.Don't know of any other tool manufacture that does what you're doing. Thank you for making this web site.
I find that using Minwax's Wood Filler works well. Scrape off any excess, let dry, and sand to a smooth finish. It stains well and is relatively inexpensive to use.
Thanks to all for the suggestions. At least I know that it is not something that I did not do correctly.
I too would like to express my complete satisfaction with this forum. I know of no other manufacture's site that is as helpful as Kreg. Thanks again to all.
By the way, I have found that the simplest way to solve my problem is taking a few minutes....well, several minutes....and cut off abou 3/16 of the blunt end of the plugs on my Hegner scroll saw.