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Dave,
See my topic "using the Kreg plugs". I found out that the plugs come in one length and that length is to allow them to be use in 2 x 4 lumber. If you are using anything like the normal 3/4" lumber, you have to lop off about 3/16 to 1/4 inch off the blunt end or be prepared to use a chisel or a lot of sanding. I found the easiest way for me was to use my stationary scroll saw to do the trimming. Watch the fingers......LOL. Another down side is that you might not be able to find plugs in matching wood or wood that will stain up the same as your project wood. However if your plugs are placed well, it can add an appealing look to your project. I don't think that Kreg offers it, but there are commercially available plug cutter jigs for pocket holes if you plan to do a lot of pocket hole joinery or if you want to guarntee that your plugs are from the same wood as you are using.
I hope the added information helps.
Andy
I find this especially when using oak plugs.
Be careful to store your plugs airtight, perhaps in zipper freezer bags with the air pushed out. Can help kep them right-sized...
Have u tryed a new drill bit.... it did it to me once..
I built a small miter box that is held in y bench vise by a T shaped tongue. I use a small flush trim saw to trim the plugs down to size. Very smooth, fast and safe!
Paul Hughes said:Dave:
I agree with you about "WATCHING THE FINGERS" when cutting off the blunt end of plugs. I cut plugs on my band saw using a pair of pliars to firmly grip the tapered end of the plug. I also make sure the entire plug is laying flat on the band saw table when cutting it to keep it straight during the cutting process. Finally, It is a good idea to wear eye protection because the part being cut off can snap and fly back towards your face.
Paul H.
Andrew Pensavalle said:Dave,
See my topic "using the Kreg plugs". I found out that the plugs come in one length and that length is to allow them to be use in 2 x 4 lumber. If you are using anything like the normal 3/4" lumber, you have to lop off about 3/16 to 1/4 inch off the blunt end or be prepared to use a chisel or a lot of sanding. I found the easiest way for me was to use my stationary scroll saw to do the trimming. Watch the fingers......LOL. Another down side is that you might not be able to find plugs in matching wood or wood that will stain up the same as your project wood. However if your plugs are placed well, it can add an appealing look to your project. I don't think that Kreg offers it, but there are commercially available plug cutter jigs for pocket holes if you plan to do a lot of pocket hole joinery or if you want to guarntee that your plugs are from the same wood as you are using.
I hope the added information helps.
Andy
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