Kreg Owners' Community

Hi,

I'm trying to build a simple 2' by 4' frame out of 1x2 stock. I'm joining the 1" sides together with butt-joints, using pocket-hole screws.

I've used my Kreg Pocket Hole Jig to drill the holes (two in each board) and I'm using a Kreg Right-Angle Clamp (first time I've used one) to hold the pieces together while I"m putting the screws in.

I'm laying the pieces flat on my workbench to assemble them, but once I screw it together, the frame wobbles a little because it no longer lays flat. When it's on my workbench, the "high-end" probably sets a 1/4" off the workbench.

Any idea what's going on and how I can prevent this?

Thanks for your help!

Views: 224

Reply to This

Replies to This Discussion

Please contact our team at 800-447-8638 or kregtool.com/help - They will be happy to assist you with this. Thanks!

If your wood is not perfectly flat, it will do this.  The clamp only secures a small part of the whole wood piece and the rest could be twisted somewhat.  You could try wetting the wood with a sponge and clamping the finished piece down to a flat table on all 4 corners and leave for a few days.  

Is your timber square and is your end cut square? It's also better to clamp your timber flat to the bench if you can while screwing together.

My end cuts are square (miter cut and verified with a carpenter's square). The wood is the best I could find - no twists or crooks, but there is a little bowing along the length. I've built the frame with the bows up a little - it will be pulled flat when I screw it down.

I think the big issue was not clamping the wood to my bench. I also saw another post that says the wood can travel a little when the screws are inserted if the pocket holes are not completely drilled through. I made sure to extend the screws slightly through the wood (then backed them up a little) before I assembled my pieces. The last two frames I made this way are much better.

Thanks for the help!

Glad you have a resolution Jeff and working with Kreg screws is a learning curve. I've been working with oak and I didn't feel as though the fine screws were getting a secure enough grip so I only used one as a pilot hole and then withdrew it and replaced with a course screw, which meant no splitting. However, I did snap the odd screw which creates a problem all of it's own. I also have'nt found the confidence in the system to assemble without glue. Maybe one day....

Jeff Welsh said:

My end cuts are square (miter cut and verified with a carpenter's square). The wood is the best I could find - no twists or crooks, but there is a little bowing along the length. I've built the frame with the bows up a little - it will be pulled flat when I screw it down.

I think the big issue was not clamping the wood to my bench. I also saw another post that says the wood can travel a little when the screws are inserted if the pocket holes are not completely drilled through. I made sure to extend the screws slightly through the wood (then backed them up a little) before I assembled my pieces. The last two frames I made this way are much better.

Thanks for the help!

Reply to Discussion

RSS

Need Help?

For Technical Support, please call 800-447-8638 or send a message. Reps are available Monday through Friday from 8am to 5pm CST. 

Videos

  • Add Videos
  • View All

Forum

Rip-cut ACS plunge saw

Just got a rip-cut and installed my Bosch saw haven't used it yet but saw was a good fit. Got the original ripcut and didn't really like it had trouble cutting straight. New one has several improvements should make it work much better. especially…Continue

Started by William Burt Brown in General Woodworking Mar 17.

Is the screw driver impact drill rater?

Is the screw driver impact drill rated?Continue

Started by Bob Naylor in Beginners' Zone Mar 10.

Product Reviews

New Kreg 720Pro

I saw the video Kreg put out for this new jig and had high hopes for it.

I purchased one today and am very disappointed with it.

First the docking station is extremely cheap. The plastic is pathetic. A Lego has more…

Continue

Posted by Duke Leon on February 15, 2021 at 9:00pm

Not Pleased With Pocket Hole Construction

Several months ago, I purchased the Kreg K4MS so that I could build the Lego Table as outlined on the companion "buildsomething" web site which exclusively uses pocket hole construction.  I have considerable experience with conventional…

Continue

Posted by Robert Ringel on September 17, 2020 at 1:48pm — 4 Comments

© 2021   Created by KregRep.   Powered by

Badges  |  Report an Issue  |  Privacy Policy  |  Terms of Service

_