Not Pleased With Pocket Hole Construction

Several months ago, I purchased the Kreg K4MS so that I could build the Lego Table as outlined on the companion "buildsomething" web site which exclusively uses pocket hole construction.  I have considerable experience with conventional construction but I thought I would give it a try because of the reviews that claim it is quicker and sturdier than conventional joinery.  I would disagree for a couple of reasons.

First:  I don't feel as if it is quicker at all because it takes considerable time to lay out and mark and drill all the pocket holes required.  I believe I could have made it with dado and rabbet joinery much quicker.

Second:  Many of the pocket hole joints were very weak because although I purchased a quality grade of ¾" oak plywood, a good percentage of those pocket screws hit voids in the plywood and they would not anchor tightly at all.

Third:  Although I used genuine Kreg screws with a quality Bosch driver with a clutch set on a low setting, several of the screws protruded through the face piece so that the tip on the screw was showing.  I had to put some washers on the screws to keep them from penetrating so far.  Yes, I did adjust the drill collar exactly as instructed.

Given my experience with the pocket hole joinery, I must say I am deeply disappointed and I believe I will sell my K4MS and go back to conventional joinery.

Load Previous Comments
  • Tony Peters

    As an addition to previous post, the Russian birch has very few voids if any due to the 11 veneer layers..

  • Cecil W Ott

    I never us ply wood for an thing I build.  It make of a cheap project.  Although pocket construction is the only way to build.  Make proper adjustments before doing any thing with pocket hole tools.

  • Tom Nelson

    I agree with several of the responses to this post. I believe your problem is the material you are using. If the jig is set properly you won't have any screws sticking through your work if the material size is universally the same size. The russian birch is a great material for this type of construction although it is a bit pricy. It isn't any faster than other types of joinery. Rabit joinery is quite fast once your work tools are set up but not the best for plywood. The benefit to having the Kreg pocket hole set up is the cost, portability and space requirements. Don't give up on the Kreg set up. It is just another tool...